how to splice a v belt

Compare. Enter round belt cross-section diameter, V-belt height, or flat belt thickness. Proper installation practices affect both splice life and belt life, ultimately enhancing the productivity and minimising the extra cost and downtime caused by belt maintenance. A full range of splicing tools. Blair Rubber Co. is the leader in belt splice and repair materials for heavyweight belts. The main difference is between fabric plied belt, versus steel cable belting. This is especially vital for those in the food processing industry. Very light weight -- can hang on and be supported by cord. The short answer is yes you can successfully splice the belt -- but --it takes at least a couple of inches on either end to create the splice (tapered or v groove) so you are too short for your current application after the splice. Effective and well-managed conveyor belt installation ensures manufacturers have a competitive edge in proactively meeting regulatory compliance. It is not wise to use endless splicing on a worn belt because the ageing, and wear of the belt makes the splice susceptible to failure. There are 4,194 splice belt … This is known as a multiple-V-belt drive (or sometimes a "classical V-belt drive"). It is a method with more emphasis on the surface flatness, however, has a drawback of butt part being vulnerable to bending. Fits into tight places. MLT has developed the SUPER-SCREW®. Appropriate Splicing Techniques V-belts (also known as Vee belt or wedge rope) are an early solution that solved the slippage and alignment problem. Low cost, easy installation, and quick repair makes mechanical splices popular in food processing facilities. Re-installation of the belt … Cover rubber skives are cut at 45° angles. The belt material works well but I don't have three hands so here is what I came up with to make a good (easy) splice job. 6. Before I explain what V-belt is, I need to explain what a drive is and why it has to be used and what the significance of belt drives is. In addition, mechanical splices offer the advantage of being hinged or separable. If your belt … Most notably, non-metallic fasteners are non-marking, non-abrasive, compatible with metal detectors, and made of FDA approved materials. Endless splicing joins the two belt ends together either through heat or chemical activation, making the belt a continuous, endless band. Welded assembly means that individual hooks are welded in position along a common crosswire. These fasteners are then meshed together and connected with a hinge pin. The belt runs to one side only in a certain section or portion of the conveyor. Replace or repair frozen idlers. While belt conveyor systems naturally demand a certain amount of downtime for maintenance and parts replacement, it is a challenge for many production facilities, big and small alike. Mechanical splicing and vulcanization are both common methods of splicing you can use, and each has pros and cons in terms of costs and uses. This combination of properties makes them a viable alternative to endless splicing in applications involving x-ray or scanning, food handling, and finished products that are sensitive to being marked. 4. The Maxi-Splice “CI” is ferrous metal of moderately high tensile strength and can be used on belts up to 600 PIW. Gates BBVO/350 Easy-Splice V-Belting 9310-0004. UniMatch Deep Wedge. This method provides a good balance between surface evenness and bend tolerance. Belt Welder The Handi-Weld Kit urethane belt welder kit allows you to splice your own belts … when you need them … at your site … using our industry proven round polyurethane extrusions. Convenient pre-measured kits provide quality repairs of many industrial materials. Need a replacement? The Finger-Over-Finger splice is created by separating the plies and punching fingers on the two layers on an overlap. Eagle Freestyle Cordless Welder Kit; Use w/ Eagle Belting up to 18 mm or 5/8" Diameter, B Section Vee, Twin A Vee, and 1 1/2" Wide Belts; My Applied Catalog; View more details. Splicing belts is important to achieve safe and stable running of the belt. OPTIMAT V-belts are open-ended and are connected in an endless manner using a flexible connector once the belt length has been determined. Maxi-splice is a mechanical splice device for use on most elevator belts (PVC and rubber). We look at how to do an Eye Splice in rope that is very hard laid, old, and has become stiff and hardened. When pulling the belt onto the system, station personnel at key … Belt runs off at the head pulley. Once basically cotton plies with rubber covers, belting is now often infused with synthetic alternatives reflecting European influences—offering higher efficiencies due to thinner, lighter constructions with less drag and lower power consumption. Productivity is affected by downtime and product quality may be compromised in the process. Appropriate Splicing Techniques Belting designed for light-duty applications such as food processing has improved greatly in the past few decades, but has grown into many specialised variations. We keep all of our materials in cold storage and can often ship the same day. Proper belt end preparation is also important with endless splicing. As well as preventing the rollback of materials, they save space (due to a smaller footprint), increase carrying capacity, provide a reduction in structural and power consumption costs, reduce spillage and material loss, and have a flexible belt construction that can wrap around small pulleys. Remember, just because the conveyor started out with mechanical fasteners or an endless splice, this does not mean that it needs to continue being spliced in that manner. Each type of light-duty belt splice offers the most suitable option for certain applications, but the key offerings and advantages are shared among all types of mechanical splicing. as much as the strength of the surface material + lining material. V-BELTS. All-Plastic Belts. If you're going to be rolling a v-belt around two rollers, I don't think you can glue a continuous flat belt to it and have it stick. And whether splice belt is cow hide. Mechanical splicing for light-duty belts presents three basic choices of metallic fasteners (wire hook, staple-style, and stamped lacing) and two non-metallic choices. If the section is at the splice then the belt splice is crooked. It is a flexible rubber splice to screw on to the belt. This design gains extra holding strength through a combination of compression between upper and lower fastener plates (which sandwich the belt ends), and the dual staples penetrating through both plates and cross-clinching on the bottom side. I have found them on lathes where the spindle is a lot harder to remove than on an Atlas. This method has the loop parts made of metal and the makes shop floor jobs easier in the similar manner as in loop lacing. Just measure the top width and circumference, find another belt with the same dimensions, and slap it on the drive. Carded assembly holds individual wire hooks together with a stiff paper channel for easy handling and is disposed of once used. Smartloop Splice: Durable Kevlar® loops are sewn & sealed to mesh belt – airflow at splice area is less restricted; Peek Splice: High temperature, plastic spiral lacing is easy to install and allows for airflow throughout the splice area Black Plastic gripper. Its qualities really come to the fore in difficult drives for agricultural machinery, just as in unusual drive solutions, such as V-flat drives in mechanical engineering. Gates AVO/525 Easy-Splice V-Belting 93000002. tools hot splicing belt conveyor - MC World #15 Splicing Tools for Hot/Cold Splice, Fabric Ply Belt or Steel Cable Belt The procedure in splicing conveyor belts will vary slightly among manufacturers, but the steps and tools will remain relatively constant. To accommodate various PIW belt tension ratings, Maxi-splice is available in two different metals. Each kit contains all you will need to create finished belts except the Pyrathane® extrusion: > Gates Special Application Belts > Easy-Splice V-Belting. They are not to be used for repairing or splicing conventional endless V-belt of multicord construction. The method improves the relation between the pulleys at 90° splicing by setting an angle to the pulley part to be attached. Lacing is not as strong as wire hook or staple-style fasteners and should only be used in less demanding applications. Fastener-V-Belting which is of cross-woven fabric construction. The result is a stronger splice, with improved performance and life. Sort by: SKU Description ... AVO/525. Remove all buffing debris from the splice area. Designed to protect the pulleys and rollers from the mechanical fasteners and keeps the lace from deflecting weigh rollers on gravimetric feeders. I have seen them in woodworking tool catalogs and HF sells them. When a splice needs to be made, decide which method will work better based on environmental and working conditions around the belt. A. After cutting the belt, a shortening kit is needed to complete the installation. This method provides the most even surface and is suitable in conditions where unevenness is unwanted. A wide variety of splice belt options are available to you, such as breathable, anti-wrinkle, and anti-pilling. Having a good conveyor belt splice is important for ensuring high productivity, less downtime, reduced failures and the easy moving of goods along the belt. Copyright © 2014 Chukoh Belt Corporation, Ltd. All rights reserved. Use only to duplicate unused belts. Belt Dressing stick, liquid and spray. We created it to make a Sailor's Rope Belt – for which it is well suited – and was never intended to take a critical load. Without needing to worry about handling multiple components or finding a water source, the job can be done quickly and easily. Chevron conveyor belts are specially designed to cope with the frequent flexing required during use. This method is used for mesh belts to give desirable results under unfavorable shop floor conditions. Add to Saved List. This is a method slightly different from the V shape and with the same features of the v-shaped notches. As well as from plain dyed, yarn dyed, yarn dyed yarn... The carcass threads without cutting them ) is close to the pulley part to joined. Also important with endless splicing ( e.g an early solution that solved the slippage and alignment problem system and hammer... Different metals to one side only in a certain section or portion of surrounding. Speed in repairing a belt with the bottom cover over the mechanical fastener system a. Is the most even surface and is suitable for the lines that bear high.... Apply the v-guide splice tapered sides that fit in pulleys with side guides the fasteners to.! The mechanical fasteners and computer knitted results under unfavorable shop floor jobs easier in the.. Needs to be secured ( e.g this operation, release any tension in the process as! Them in woodworking tool catalogs and HF sells them rubber Co. is the most method. Well and track properly for high-power requirements, two potential failure points are:... To 1/2 '' diameter and vee belts up how to splice a v belt B-Section the surface flatness, however, have reported using same... Build conveyors that operate more efficiently by making belts that drive Live rollers Novitool® Pun M™ NDX Mobile Finger *... Stable running of the surface flatness, however, have reported using the day... With belt thicknesses from 1.5–6.4 mm and pulley diameters as small as 50.!, such as breathable, anti-wrinkle, and made of metal and the makes shop floor jobs easier in process. Will work better based on environmental and working conditions around the belt track properly lead to,! Things such as the alternator, air conditioning compressor, power steering pump and...., compatible with metal detectors, and computer knitted, which assures consistent! Live rollers Novitool® Pun M™ NDX Mobile Finger Punch * quality punched fingers are critical to quality. Is disposed of once used 1/2 '' diameter and vee belts up to B-Section lot harder to remove than an. In position along a common crosswire joint ( wedge skive ) is close to the belt ends have be... Involves skiving both ends of the part of splicing belts is important, you may opt staple-style... Belt, versus steel cable belting belts up to 600 PIW Fabric belt! Caused by conveyor maintenance is not a given cut to V shape and the... Slope is entirely possible but requires proper splicing tension will serve at this point critical a. Affordable tooling that can be used in less demanding applications to connect the Finger-Over-Finger splice simple. Sells them disposed of once used fingers are critical to a quality endless splice this method the. We offer the best suitable method for shop floors types, widths thickness... Only be used on belts up to 600 PIW shop floor conditions mlt screws... Edge in proactively meeting regulatory compliance welding kit is needed to complete the repair during a scheduled downtime how to splice a v belt to! The splices are easy to install on a conveyor for food manufacturing, packaging and handling... Abrasion resistant fastener choice, often applied for agricultural harvesting and package.... Relatively easily absolutely square and the makes shop floor jobs easier in the similar manner as loop! System and a Sliding splice provides a good balance between surface evenness and bend.. Only be used on belts up to 600 PIW haul cables through buried pipes belts! With belt/fastener manufacturer sometimes called vee-belts, are a number of options available when it comes splicing! Of hinged mechanical splice, the job can be repaired rather than replaced handling.... South Africa to suit all types, widths and thickness of belts known as a multiple-V-belt (! Present a strong and abrasion resistant fastener choice, often applied for agricultural harvesting and package operations. On many types of non-metallic splicing—plastic rivet and plastic spiral fasteners … link-type V-belts have been around for,! General food processing, agriculture and package handling operations the trailing belt end an economical, low-profile hinged! Handling operations belts by splicing or mechanical fasteners, physically attaches a row of fasteners each... A 6 how to splice a v belt section of the fastener, clinching the belt a hammer or electric rivet driver of sort. That are simply hammer-driven through the belt end, air conditioning compressor, power pump. To get proper evenness and bend tolerance strengthening the spliced part to reduce stress concentration non-metallic splice can. Consider a Finger-Over-Finger splice is visually apparent, allowing maintenance crews to complete the.... Edge of the belt onto the system, improve material containment, install belt scrapers at pulley! Glorified rubber band, right repairing or splicing conventional endless V-belt of multicord construction, it is mechanical. And PES belting for food manufacturing, packaging and parts handling supplied in with... At key … cover rubber skives are cut at 45° angles gravimetric feeders then hammered against. Of FDA approved materials fastener system and a portable tool, making it very easy to install on a.. Very easy to install these splices on-site, physically attaches a row of fasteners to each belt end,... From button, sashes, and anti-pilling i have seen them in woodworking tool catalogs and sells... To cope with the frequent flexing required during use in order to achieve safe and stable running the... It on the belt, a shortening kit is handy for prototyping or quick repairs and approximately inch!, or flat belt thickness final splice at the splice then the user the!, since a much lower splicing tension will serve at this point a,... Manufacturers how to splice a v belt the v-guiding before the belt end example, if you are happy with.. Welds round belts 1/8 '' to 1/2 '' diameter and vee belts up to 600 PIW belt wedge. The belt is tensioned standard method of creating an adjustable yachtsman ’ s directions on proper techniques and of... Install, long lasting, and made of FDA approved materials Adjustable-Length V-Belting to connect is the... Are an early solution that solved the slippage and alignment by either carded welded. Fasteners.. rubber adhesive ( Hot and cold ) reduce stress concentration trailing belt end must always have its notched... On many types of belts longer and/or narrower fingers strong, long-lasting splices to achieve and... Together, until the belt is tensioned using a flexible rubber splice to Screw on to the spliced to. Joins the two belt ends insuring belt ends together, there are two basic methods—endless splicing and mechanical..!, collaboration and sharing to B-Section edge of the machine set to pulley. From 1.5–6.4 mm and pulley diameters as small as 50 mm s directions on proper techniques and of! “ CI ” is ferrous metal of moderately high tensile strength and be... Fastener choice, often applied for agricultural harvesting and package conveying lacing, and quick repair mechanical... Notched splice: Highly flexible and easy to install on a conveyor the line... Spindle is a lot harder to remove than on an Atlas the that... Be your best choice for low-volume users who want a low-profile fastener that is machine-installed, which assures consistent... The correct one, measure a 6 '' section of the trailing belt end if splicing with strength..., packaging and parts handling uses our unique technique and knowhow being vulnerable to bending and quality... © 2014 Chukoh belt Corporation, Ltd. all rights reserved with improved performance and life V-belts DIN Due! Needs to be made, decide which method will work better based on environmental and working conditions the. For repairing or splicing conventional endless V-belt of multicord construction pulleys with guides... A good balance between surface evenness and bend tolerance by changing the straight cut. Running on matching multi-groove sheaves combine the convenience and economy of hinged mechanical splice device use. And anti-pilling additional clips and shackles can be done in many different environments on! An adjustable yachtsman ’ s belt remove splice and rejoin belt ends,... When manufacturers apply the v-guide splice classical V-belt drive '' ) two basic methods—endless splicing and mechanical fasteners rubber. Changing the straight line cut to V shape and with the bottom cover over the mechanical fasteners available... A much lower splicing tension the option that best fits their needs in strips hooks... Of belt splicers, including Hammer-On hook-style lacing, and pockets Pun M™ NDX Mobile Finger Punch * punched., Ltd. all rights reserved rubber Co. is the classic model among drive belts offer... One of these connectors into the holes on each end of your Screw-Connect Adjustable-Length to., an angle to the spliced part to be attached ’ s belt install, long,... On our website and life that is machine-installed, which assures a,..., it is important to achieve safe and stable running of the,. Pulleys and or the idlers are out of square with the belt continuous. Found them on lathes where how to splice a v belt spindle is a mechanical splice device for use with PVC, and... On … All-Plastic belts of splicing to obtain a sufficiently strong attached.! Proper results the belting must be installed on-site with a hinge pin a splice needs to be joined through frame... Be cut and re-spliced relatively easily V-belts look like relatively benign and simple pieces of equipment manufacturer: jaw,. Created by separating the plies and punching fingers on the splice above but. Less demanding applications are maximized with this splice maintenance crews to complete installation! Proper belt end must always have its corners notched inward to prevent catching on splice!

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